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Specialised Perfect Automatic Mvr Evaporator for Sodium Sulfate
Home > Products > Heat Exchanger > Four-Effect Evaporator > Specialised Perfect Automatic Mvr Evaporator for Sodium Sulfate

Specialised Perfect Automatic Mvr Evaporator for Sodium Sulfate

    Payment Type: L/C, T/T, Western Union
    Place of Origin:  Shandong, China

Product Description

Composition: Filtration Equipment Process: Concentration and Dry Maximum Working Pressure: as Per Design Material: Carbon Steel, Stainless Steel, Alloy Trademark: JINTA Origin: Shandong, China Processing Material: Natural Ingredients Type: Stainless Steel Heating Equipment Application Industries: Chemical, Alcohol Plant, Refinery, Power Plant Design Service: Provided Specification: CE, GB, ISO9001, ASME 1. Company  Description 

FEICHENG JINTA MACHINERY CO., LTD.is the largest manufacturer of alcohol, fuel ethanol and DDGS high protein feed complete equipment in China.
Our company can design and manufacture class-I, class-II, class-III Pressure Vessel.
Our company is capable to design, manufacture, install and adjust 3000t-500000t alcohol complete equipment in the turn-key project .
 
 
2.Product Description
 The evaporator series (three effect & multi effect falling film evaporator) allowed arranging special process flow according to different feature of material. It can also designed according to customer's special requirement.
Its outstanding advantage lies in the point that it can fulfill the continuous operation and low temperature evaporation. It saves energy and time with low loss and maximize remain the material's color, fragrance and favor. It can satisfy the continuous production requirements. This product is mainly used in the industries such as food, Chinese and Western pharmaceutical, biochemical pharmaceutical, further processing of agricultural and auxiliary products, health drinks, juice, fine chemical, light industry, PRO-environment etc. 
3.Equipment structure

It consists of (first-effect, second-effect, third-effect)separators and evaporators and preheaters, condenser and vaccum pump, feeding pump, circulation pump, discharge pump, condensed water pump and system pipe fittings, etc. Equipped wit CIP spraying cleaning ball, vacuum gauge, thermometer, pressure gauge, and so on.
Specialised Perfect Automatic Mvr Evaporator for Sodium Sulfate

4.Equipment characteristics

1.The whole system with reasonable and beautiful design, stable operation, high efficiency, energy saving and low steam consumption.
2.Large concentration ratio, forced circulating type, which  can make the materials of larger viscosity easily flow and evaporate and shortens the concentration time.
3.The special design can make modifications of effects easily to realize production of various products.
4.Low evaporation temperature, the heat quantity can be fully used, the heating of materials is warm, so it's applicable for concentration of heat sensitive materials.
5.After forced circulation, the evaporator is heated evenly in the pipe with high heat transfer co-efficent, in order to prevent the occurrence of "dry wall".
6.The materials and liquids are separated after coming into the separator,  the effect of separating is greatly improved and it's flexible to operate.
7.The whole set equipment is quite compact, and occupies little area, and the layout is simple and fluent, all of which are the developing tendency of lare sized whole set evaporating equipments.
8. Continuous materials inlet and outlet, and the liquid level of mateials and needed concentration can be automatically controlled.
9.Evaporation capacity: Evaporation capacity: From 500Kg/h to 80T/h like 3000l/h-4000l/h-5000l/h-8000l/h-10000l/h-12000l/h-15000l/h-20000l/h-25000l/h-40000l/h etc.
 

Specialised Perfect Automatic Mvr Evaporator for Sodium Sulfate

5.Application 

The falling film single-effect, double-effect, triple-effect and multi-effect evaporators are applicable for low temperature concentration of high concentration and high viscosity materials containing indissoluble solid things in food, medicine, chemical industry, biological project, environment  protection project, and waste liquid recovery& treatement etc, industries.
The machine can widely used in the concentration of the glucose, starch sugar, xylose, citric acid, ammonium sulfate, oligose, maltose, sorbierite, milk, juice, vitamin C, maltodextrin and other aqueous solution. And also widely used in liquid waste disposal such as industry field of gourmet powder, alcohol and fishmeal.
 
                      Technical parameters of falling film evaporator
Type Single effect Double effect Three effect
Evaporative capacity (kg/h) 300-2000 1200-4000 3600-15000
Feeding material density % According to material
Discharge material density % According to material
Steam pressure 0.5-0.8
Steam consumption / Evaporative capacity(with heat pressure pump) 0.65 0.38 0.28
Evaporating temperature 45-90
Sterilizing temperature 90-110
Cooling water consumption / Evaporative capacity (inlet 20°C, outlet 40°C) 28 11 8
Note: we can design  products according customer's requirement.

6.New Technology Description
 
Five-Column Three-Effect Distillation Process
  
Our company designs and manufactures latestFive-Column Three-Effect Distillation equipment.This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production.
The key of this process is the heating methods,the steam heats one column directly and transfers theheat to other 4 columnsto achieve three-effect thermal coupling and energy-saving effects.
In terms of electricityefficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of there-boilers.
 
         Energy Consumption & Quality Indicator Table for Super-fine Alcohol
 
No. Item Unit Traditional Process New Process
1 Steam Consumption t/t 3.0 2.3
2 Colority No. 9.5 8
3 Alcohol %(v/v) 95.5 96.5
4 Sulfuric Acid Test No. 70 9
5 Aldehyde (as acetaldehyde) mg/l 28 2
6 Methanol mg/l 18 3
7 n-propyl alcohol mg/l 15 2
8 Isobutanol+isoamylol g/l 27.5 2
9 Acid(as acetic acid) mg/l 19 9
10 Ester (as acetic ether) mg/l 22 16
11 Nonvolatile matter mg/l 23 12
12 Heavy metal(as Pb) mg/l 0.65 0.4
13 Cyanide(as HCN) mg/l 3.7 2
 
Double-Mash-Column Three-Effect Distillation Process
 
This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the onlysuccessfulapplicationof double mash column & three-effect in the world,which produces general-grade alcohol.
This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column.
The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects.
The advantage of this process is energy-saving;it saves over 40% steam
 
     Energy Consumption & Quality Indicator Table for General-Grade Alcohol
 
No. Item Unit Traditional Process New Process
1 Electricity Consumption kwh/t 15 20
2 Steam Consumption t/t 2.3 1.4
3 Water Consumption t/t 7 5
4 Colority No. 9.5 8
5  Alcohol %(v/v) 95.5 95.5
6 ulfuric Acid Test No. 70 55
7 Aldehyde (as acetaldehyde) mg/l 28 25
8 Methanol mg/l 100 55
9 n-propyl alcohol mg/l 75 35
10 Isobutanol+isoamylol mg/l 27.5 26
11 Acid(as acetic acid) mg/l 19 18
12 Ester (as acetic ether) mg/l 22 20
13 Nonvolatile matter mg/l 23 21
14 Heavy metal(as Pb) mg/l 0.65 0.5
15 Cyanide(as HCN) mg/l 3.7 3
 
 

Specialised Perfect Automatic Mvr Evaporator for Sodium Sulfate
7. International Exchange and Cooperation

JINTA is the largest designer and manufacturer of alcohol, fuel ethanol and DDGS equipment machinery in China. Our market of alcohol equipment in China keeps over 60% in the past 3 years and our products has been exported to more than 30 countries such as Australia, Argentina, Brazil, Russia and etc. We can develop different programs according to customers' raw materials and annual production and  have advanced process technology, especially in energy consumption.

8.Our Services

 Production Capability
 
1).Our company was established in the 1950s, designed and manufactured the first stainless steel Distillation Column in China.
2).Our company can produce 6 full sets of equipment (including crushing section, liquefying and saccharification section, fermentation section, distillation section and DDGS section) in a month.
3).Among 16 production workshops, 3 workshops are for mechanic manufacture, 5 workshops are for manufacturing process, 8 workshops are for assembling & welding.
4).We own advanced machining equipment and product testing equipment.

Designed capability

1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class.
2). Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields.
3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification.
 
9.Contact us 
 
Name: Jessie Hao
Skype: Jessie-JINTA
Phone: 86 13705382911 
Tel: 86-538-3393566 
Fax: 86-538-3399066
 
 
 
 
 
 
 
 

Contact us if you need more details on Evaporation. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Ethanol Project、Alcohol Distillery. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Heat Exchanger > Four-Effect Evaporator

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